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Swapping ESP Bosch 8.2i pump to Bosch ESP 9.0i

CNK -
Swapping ESP Bosch 8.2i pump to Bosch ESP 9.0i

To properly coding the rear disc brakes in my 6R, it was necessary to replace the ESP Bosch 8.0i pump with a newer version of the Bosch 9.0i.

It was necessary to change few wires in the ESP/ABS pump connector:

T38/ESP8.2i
May 2009
ESP8.2i 
Nov 2009
ESP8.2i
7L6 May 2012
ESP9.0i PQ
Nov 2012
ESP9.i MQBESC
1SA5 +30SA5 +30SA5 +12VSA5 +12V+30+12V +30
2
3
4E492 T6/4E492 T6/4E492 T6/4G45 T2/1G45 T2/1E256 T6/5
5E256 T6/4E256 T6/4E256 T6/4
6G45 T2/1G45 T2/1G45 T2/1G294 T3/1G294 T3/1+15
7SC4 +30SC4 +30J570 T9/1 +12V
8T4/1 F J570 T9/4 +12VJ570 T9/4 +12VG47 T2/1G47 T2/1E616 T6/5
9
10Can PT low
11Can PT high
12E492 T6/6 to +15E492 T6/6J500 T5/1
13GNDGNDGNDGNDGNDGND 6.0mm2
14Can PT lowCan PT lowE616 T6/2
15Can PT lowCan lowCan PT low
16J570 T9/8 +12VJ570 T9/8 +12VG45 T2/2G34 T2/2
17G44 T2/1G44 T2/1G294 T3/1 (TSI)
18G45 T2/2G45 T2/2G45 T2/2G47 T2/2G47 T2/2
19G44 T2/1G44 T2/1G44 T2/1G46 T2/2G46 T2/2
20G46 T2/2G46 T2/2G46 T2/2E492 T6/5
21G294 T3/3 (TSI)
22G47 T1/2G47 T1/2G47 T1/2E256 T6/5 to +15E256 T6/5 
23G294 T3/2 (TSI)
24
25SC1 +30SC1 +30SC1 +12VSC1 +12V+30+12V +30
26Can PT highCan PT highCan PT highCan PT highCan PT highG45 T2/2
27G45 T2/1
28SB9 +15+15+15J187 (diff lock)
29G44 T2/2G44 T2/2G46 T2/1
30J623 D73 F brakeJ623 D73 F brakeJ623 D73 F brakeJ623 D73 F brakeJ623 D73 F brakeG46 T2/2
31G46 T2/2G44 T2/2G44 T2/2G46 T2/1G46 T2/1
32G294 T3/3G294 T3/3J623 D73 F brake
33G46 T2/1G46 T2/1G44 T2/2
34G47 T2/2G47 T2/2G44 T2/1
35SB9 +15SB9 +15SB9 +12V +15
36G47 T2/1
37G294 T3/2G294 T3/2G47 T2/2
38GNDGNDGNDGNDGND
  • G44 RR speed sensor
  • G45 FR speed sensor
  • G46 RL speed sensor
  • G47 FL speed sensor
  • E256 ESP button
  • E618 Hill descend button
  • J500 Power steering control unit
  • J570 Voltage stabiliser 2 on relay carrier
  • E492 TPMS reset button
  • F Brake light switch
  • G294 Brake servo pressure sensor 

Information about individual bytes (coding):
docs.google.com/document/…iLeSzm_HtU8eWQSGeUkg/view

Here I showed a few photos from the process of undressing the ESP/ABS pump connector

Big thanks for iichel!

I had some problems writing the new coding in the ABS pump.

There are many descriptions of individual bytes on the Internet:

Finally, with the help of Michel, after many unsuccessful attempts, the pump coding was finally saved.

My new coding (Polo 6R MY2012 1.4 CGGB + ESP Bosch 9.0i):
21DD2885212400C984141472845900400905

Last update:

CNK - Szymon Berski

Works as a web developer by profession. Also known as CNK, owner of a Shadow Blue Volkswagen Polo 6R since 2011. In his free time, he enjoys hiking in the mountains, cycling, and constantly improving his car.

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